News & Articles

1 Feb, 2022

Benefits Of Installing An Automatic Liquid Filling Machine In Your Facility

Filling liquids in bottles can be time-consuming and challenging. If you own a water production company, you know how hard it is to maintain liquid production. There are a lot of investments and problems, no matter the size of your company. However, you can install an automatic liquid machine to make the process easier. To help you decide why you should do it, here are some benefits.

Versatility

You will produce liquids in different shapes and sizes of bottles or containers. The good thing is automatic liquid filling machines are made to handle a wide range of container sizes and shapes. In addition, most of these machines are multi-purpose and can fill both thin and thick liquids. So, if your company packages multiple products in different containers, the machine’s versatility will be very beneficial.

Consistency and Reliability

Hand filling bottles/containers can cause variance in the amount of the product in each bottle. However, using an automatic machine makes the process faster, allowing consistency and reliability. It doesn’t matter whether the filling is based on volume, weight, or other measurements. In addition, the machine also helps fill contrasting liquids in each bottle simultaneously.

Easy to Operate or Control

Setting up an automatic liquid filling machine can seem lengthy but very efficient when at work. Once set up, the machine only needs simple hand adjustment to change one bottle from another. In addition, these machines have touch screens for crucial settings such as speed, fill times, indexing times, and pumping speed. However, once done with the settings for the product, the operator will only need to recall everything from the screen for the same process.

High Production Speed

Automatic machines allow packagers to produce more than they would have through hand-filling products. It applies to all liquids, whether thin-flowing or high viscosity products like jelly or paste. These machines have about sixteen fill heads and multiple containers with each cycle. In addition, their inline systems can get to a speed of up to 120 bottles a minute, allowing the production of thousands of bottles in a day.

Easy to Upgrade

One of the major benefits is that the machine can grow with a packagers company. It means that you can increase the number of fill heads as demand goes up or if you add other liquids to the line. In addition, you can alter or change the machine and add parts such as nozzles, neck guides to help alter product lines. However, note that various machines have varying limits, and speed depends on container size, shape, and product.

The above are some of the benefits you get from automating your filling process. However, before buying these machines, know your packaging needs to pick one that suits your needs.

21 Aug, 2021

How to Choose the Right Automatic Liquid Filling Machine?

Speed up processes out work. Find ways to eliminate any quality issues. Automating your system is one way to make that happen. If you’re shopping around for packaging solutions, here are a few tips on how to pick the equipment that suits you.

Start with Your Objectives

What do you want to achieve when you shop for an automatic liquid filling machine? Do you want to streamline your process? Are there any problems in your current system that you can address by integrating this machine into your packaging line like inconsistencies in the quality of the work?

Think About Your Products

What kind of liquid will you bottle? Keep in mind that different machines handle different levels of viscosity. If you’re packaging a thick product, a piston filler is a much more suitable option for you over a piston filling machine. Depending on the type of liquid you’ll be handling, you could already eliminate several types of machines from your buying list.

Consider Unique Characteristics

Changes in temperature can lead to changes in the viscosity of some products. For instance, oil turns into matter when put in cold conditions. Sauce with chunks could also lead to blocked or jammed nozzles or hoses. To prevent problems, you’ll need to factor in the qualities or characteristics of the products you’ll be packaging before you pick a piece of equipment.

Match with the Bottle

You must also consider the type of bottle or container that you’ll be using. A clear glass container is attractive and appealing on the shelves. They’re heavier to transport, though, and require more protection than other packaging materials like plastic. Also, you’ll need to consider if you need large, medium, or small containers. That all impacts your buying decision when you shop around for a filling machine.

Pick Automatic or Semi

You can choose from semi-automatic equipment to fully automatic options, too. Both do a great deal to streamline your process, reduce errors, and speed up delivery times. If you are uncertain about going full automatic with the machine, a semi-automatic option is an excellent fit for your project.

Set a Budget

As always, cost is a major consideration. However, it’s not the only factor on the list. You should always consider cost in terms of value. Does the machine offer long-term value and use? Don’t choose the cheapest option just to save on costs. The durability and long term performance of the machine matter more.

 

29 Jul, 2021

The Ultimate Guide to Automatic Liquid Filling Machines

As their name makes clear, automatic liquid filling machines are used to place liquid product into their containers. However, choosing the right liquid filling machine is important. This is because there is actually significant variety in liquid types.

Types of Liquids

Liquids can be:

  • Thin
  • Dense
  • Creamy
  • Grainy
  • Foamy
  • Carbonated

Each of these characteristics will impact how the product goes into packaging.

Types of Packaging

The packages will also vary. Many liquids go into bottles. In fact, bottles may be the most common type of package for liquid product. However, they can also go into:

  • Cans
  • Buckets
  • Tanks
  • Pouches
  • Pots
  • Vials

The machine you choose has to be capable of handling your packaging as well as handling your products.

Industrial Uses

Liquid filling machines are used in multiple industries:

  • Pharmaceutical
  • Health and Beauty
  • Cosmetics
  • Food
  • Beverages
  • Chemicals

Advantages of Machines

These machines are invaluable in the production process, because they greatly speed up packaging. In addition to increasing speed, they also:

  • Decrease the number of workers needed
  • Increase accuracy, consistency, and reliability
  • Are more hygienic
  • Minimize Waste

Depending on the model you choose, they may also simplify labeling or be self-capping. While these options are going to be more expensive, they will result in monetary savings over time.

Liquid Filling Machines Are Faster

One of the ways that liquid filling machines save time is because they are faster than manual labor. They allow you to ramp up production speeds to rapidly meet increasing demand for your products. They are also easy to operate and supervise, which means that you can meet increased demand without having to respond with an immediate increase in your workforce.

Choosing the Right Machine

At Filling Equipment, we are experts on helping our customers pick the right machines for your applications. We will consider what you are packaging, the packaging you are using, current production demands, and projected growth to help you find the machines that are right for your current production demands and that can easily increase production as your business grows.

Get in-depth knowledge on Automatic Liquid Filling Machine.