News & Articles

8 Mar, 2022

Choosing The Right Liquid Piston Filler Manufacturer

Liquid filling machines are expected to be precise, speedy, and accurate. This means that any company or business looking for these machines should focus on dependability and quality. These are the key components of reliable filling machines that boost accuracy and efficiency during production.

Out of the many machine manufacturers, you can only work with a few who tailor their products to meet your production needs. However, it can be a daunting process scanning through multiple companies to find the best. Consider these questions as a guide to finding the right liquid piston filler manufacturer.

What Other Companies Are They Manufacturing Products For?

When looking for liquid piston filler manufacturers, you need to consider their reputation within the industry. Check their catalog and previous relationships to see whether they have worked with some of the well-known companies in the industry. If they have a track record of working with bigger brands, then their products are trustworthy and trusted by retailers worldwide.

What Is The Size Of The Facility?

The size of a business tells you about its facility, employees, and experience in manufacturing. Small factories tend to be still fresh in the industry and may not have the ultimate experience you desire despite having experienced employees. More established factories take quality control issues seriously and never release a faulty filling machine.

What Are Their Quality Assurance Steps?

Quality assurance is essential, especially when dealing with liquid piston filler machines. The more quality assurance steps a manufacturer undertakes, the lower the risk of having defective components or products. Some manufacturers do it at the end of the product cycle, while some do it at every entry stage during production.

Where Do They Get Their Raw Materials?

Not all manufacturers produce all the products components they need at their plant. Some have outsourced components to complete building their products. These components may have issues, especially if the manufacturer does not oversee their construction. You should consult with the liquid filler manufacturer to find out where they buy raw materials and see whether they work with reliable companies.

What Is Their Production Capacity?

A manufacturer’s production capacity is crucial for your long-term business success. Even if you are starting small, you need to ensure that you can get bulky supplies when your market opens up. The production capacity will also help you determine whether your supplies will be delivered on time. Ensure your manufacturer can supply large orders to avoid undersupplying.

27 Dec, 2021

How Does an Automatic High Viscosity Double Piston Filler Work

How Does an Automatic High Viscosity Double Piston Filler Work

As time goes more new technologies are emerging, and more machines are being created to help make work easier. A good example of this is filling machines used in various industries, from food and beverage to any product that requires to be packaged in a bottle or pouch. Investing in a filling machine ensures you can fill thousands of containers a day with your product consistently. With the different types of filling machines available, picking the right one for your needs requires having a bit of knowledge about them. Here’s more about the automatic high viscosity double piston filler and how it works.

What is an automatic high viscosity double piston filler?

Piston filling machines measure and dispense free-flowing products such as liquids, gels, powders, and more into containers. This particular piston filler is used to dispense high viscosity liquids such as gels, pastes, semi-pastes, or products with chunky or large particles. Think salsas, shampoos, heavy oils, lubricants, waxes, salad dressings, sauces, etc.

How does it work

Piston fillers come equipped with 2 volumetric pistons with a fill and release cycle. This fill-release cycle starts with the intake stroke, where the product, say gel, is drawn from the hopper or main container and taken into the holding cylinder. The release part starts as soon as the gel in the holding cylinder gets to its fill level.

These high viscosity double piston filers dispense the product by weight or set volume level. The amount of product injected into the container is set by adjusting the level of the piston’s stroke, which translates to the distance covered by the piston. If you reduce the stoke, the amount of product the filler dispenses reduces and vice versa. That’s how such a machine can fill containers of varying sizes and weights.

Piston fillers have different features depending on the specific model; however, they share a few common features. They include:

  • piston feed speed adjustment control valves
  • They are made of food-grade materials
  • Are suitable for medium to high viscosity liquids

No dripping – this is possible due to the no bottle no fill mechanism which causes the filler to automatically stop when there’s no container on the belt. This also allows it also fill different sized bottles without having to replace measuring parts.

An automatic high viscosity double piston filler is easy to operate, can accurately measure and dispense liquid products into containers, and is ideal for products that require limited changeovers such as liquid soap, gel, etc. If this is what you are looking for, consider trying one out today.

15 Jul, 2021

How Does a Piston Filler Work?

Piston filling machines are a versatile tool that manufacturers can use to fill their packaging. They can handle a wide variety of products from liquids to pastes and even materials with some chunks in them. They can run in both semi-automatic and automatic modes, so that they can meet different production level requirements.

However, while the machines are versatile, it is important to choose the right piston filler for the job. Choosing the right filler machine depends on four things:

  • Your desired production rate
  • What you will be filling
  • What you will be putting in your containers
  • The shape of the container

With a piston filler, you fill the hopper with your product. The piston works much like the syringe on a needle. It pulls back to your preset level, getting the right amount of product for your container. Then a valve moves in the machine, so that when the piston depresses the product is squirted out into your container, instead of moving back into the hopper.

Piston filler are an affordable technology. They are also easy to use and to modify so that you can easily use the piston filler for different product sizes and even for different products. TO change the volume of material that the machine pulls into the filling cylinder, you adjust an outside lever that determines how far the machine retracts the piston.

While piston fillers have been replaced by servo positive displacement fillers in some applications, they remain the most affordable and easiest to use filling option for many products. They are ideally suited for heavy, viscous products. They also handle chunky and creamy products well. This makes them well suited for everything from adhesives to salad dressings. They can also produce fast fill rates, even for thick products, which can make them the most efficient filling option, as well.

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