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27 Dec, 2021

How Does an Automatic High Viscosity Double Piston Filler Work

How Does an Automatic High Viscosity Double Piston Filler Work

As time goes more new technologies are emerging, and more machines are being created to help make work easier. A good example of this is filling machines used in various industries, from food and beverage to any product that requires to be packaged in a bottle or pouch. Investing in a filling machine ensures you can fill thousands of containers a day with your product consistently. With the different types of filling machines available, picking the right one for your needs requires having a bit of knowledge about them. Here’s more about the automatic high viscosity double piston filler and how it works.

What is an automatic high viscosity double piston filler?

Piston filling machines measure and dispense free-flowing products such as liquids, gels, powders, and more into containers. This particular piston filler is used to dispense high viscosity liquids such as gels, pastes, semi-pastes, or products with chunky or large particles. Think salsas, shampoos, heavy oils, lubricants, waxes, salad dressings, sauces, etc.

How does it work

Piston fillers come equipped with 2 volumetric pistons with a fill and release cycle. This fill-release cycle starts with the intake stroke, where the product, say gel, is drawn from the hopper or main container and taken into the holding cylinder. The release part starts as soon as the gel in the holding cylinder gets to its fill level.

These high viscosity double piston filers dispense the product by weight or set volume level. The amount of product injected into the container is set by adjusting the level of the piston’s stroke, which translates to the distance covered by the piston. If you reduce the stoke, the amount of product the filler dispenses reduces and vice versa. That’s how such a machine can fill containers of varying sizes and weights.

Piston fillers have different features depending on the specific model; however, they share a few common features. They include:

  • piston feed speed adjustment control valves
  • They are made of food-grade materials
  • Are suitable for medium to high viscosity liquids

No dripping – this is possible due to the no bottle no fill mechanism which causes the filler to automatically stop when there’s no container on the belt. This also allows it also fill different sized bottles without having to replace measuring parts.

An automatic high viscosity double piston filler is easy to operate, can accurately measure and dispense liquid products into containers, and is ideal for products that require limited changeovers such as liquid soap, gel, etc. If this is what you are looking for, consider trying one out today.

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